Outback Power Systems Power Supply FW IOB D 120VAC User Manual

T M  
FW-IOB-D-120VAC  
Input/Output/Bypass Assembly  
Installation Instructions  
 
Requirements and Warnings  
The OutBack FW-IOB-D-120VAC is intended as a system compo-  
nent and is included in a listing by ETL as indoor enclosures to UL  
standard UL 508A Industrial Control Panels.  
This enclosure is intended for battery circuits configured for 12 to  
48 volts nominal.  
Grounding Instructions – Each enclosure should be connected to  
a grounded, permanent wiring system. For most installations, the  
negative battery conductor should be bonded to the grounding  
system at one (and only one) point in the DC system. All instal-  
lations must comply with all national and local codes and ordi-  
nances. System grounding as required by the National Electric  
Code, ANSI /NFPA 70-1996, is the responsibility of the system  
installer.  
The equipment ground is marked with this symbol:  
2
 
FW-IOB-D-120VAC Parts List  
AC Breaker Bypass  
Slide Plate  
Breaker Label Set  
Black Terminal Bus  
Bar Insulators  
White Terminal  
Bus Bar Insulators  
AC Breakers  
Bus Bars  
Hardware Kit  
Ground Conductor  
(Green)  
Neutral Conductor  
(White)  
Positive Conductor  
(Black)  
Figure 1: FW-IOB-D-120VAC  
3
 
AC OUT  
HOT LEG 1,  
BLACK  
AC IN  
HOT LEG 1,  
BLACK  
INSULATORS  
INSULATORS  
GROUND  
BUS BAR  
AC NEUTRAL  
INPUT AND  
OUTPUT,  
WHITE  
INSULATORS  
NOTE: Use 10-32 X 7/16 self-tapping stainless steel fasteners to  
secure this hardware.  
Figure 2: Placement of Bus Bars  
4
 
Figure 3: Sample Wiring Diagram  
5
 
Installing the FW-IOB-D-120VAC  
Dual-Pole Bypass Breaker Output Breakers Input Breakers  
(installed upside down)  
Figure 4: AC Breaker Installation for FW-IOB-D-120VAC  
To install the FW-IOB-D-120VAC:  
• Remove the appropriate quantity of breaker knockouts from the  
breaker bracket.  
• Pull the yellow tabs out from each breaker.  
• Install the breakers on the din rail to approximately match the  
openings in the breaker bracket.  
• Hold the breaker bracket loosely against the breakers on the din rail;  
move the breakers as needed so they line up with the openings in  
the breaker bracket.  
• With the breakers positioned properly, lock the yellow tabs to secure  
the breakers to the din rail.  
• Install the AC Breaker Bypass Slide Plate (see Figure 5).  
6
 
Installing the AC Breaker Bypass Slide Plate  
Figure 5: AC Breaker Bypass Slide Plate Installation  
Parts:  
1. 8-32 X .75 Machine Screw (2)  
2. Nylon Washer (4)  
3. 8-32 Nylock Nut (4)  
4. AC Breaker Bypass Slide Plate (1)  
5. FLEXware AC Breaker Bracket (1)  
To Assemble:  
1. Remove necessary circuit breaker knockouts (per IOB kit).  
2. Install AC Breaker Bypass Slide Plate and fasteners as shown in  
Figure 5.  
3. Do not over tighten the Nylock nuts. Overtightening can  
cause the AC Breaker Bypass Slide Plate to bind.  
Corporate Office  
European Sales Office  
C/ Castelló, 17  
08830 - Sant Boi de Llobregat  
BARCELONA, España  
+34.93.654.9568  
19009 62nd Avenue NE  
Arlington, WA USA  
(+1) 360-435-6030  
900-0068-01-00 REV D  
 

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